Since this post I have learned:
1) I can purchase an NOS case around $100. Or used for less.
2) Mike Analt from LCUSA wrote:
"That's an easy fix and a common problem. What happens is the front sprocket is either not tightend down when the cover is put on or the sprocket bolt comes loose while running. It dosen't look like it was running when it happend.
Any good alloy welded can fix it, usually around 50 bucks.
When you have it welded be sure to check the crack to make sure it dosen't leak. Lay the case cover inside up and fill the repaired area with solvent (carb cleaner works too). If the weld is bad it will leak, if it's good it won't. the only thing the case cover does is hold the oil in the case and hold the clutch arm (so it works)."
3) My mentor Christopher Markley wrote:
"Yeah, JB Weld would do. Clean her up really well inside, JB it, and presto.
If you have it welded, consider that it will likely warp the part a bit, and it would be wise to lap it on a nice granite kitchen countertop or thick piece of plate glass. Then, just make sure to use something like Yamabond when you put it together, for extra sealing protection. Plus it's nice to see an old part stay on the road."
If you have it welded, consider that it will likely warp the part a bit, and it would be wise to lap it on a nice granite kitchen countertop or thick piece of plate glass. Then, just make sure to use something like Yamabond when you put it together, for extra sealing protection. Plus it's nice to see an old part stay on the road."
4) Tom G. wrote:
"Jeremy, Don't sweat this too much. Its just a chaincase cover, so only that has to be replaced (or repaired). The main case component is the rare and expensive one. The chaincase covers are interchangeable between all Li models. As somone already posted on your blog, all this cover has to do is not leak oil. You can epoxy it, weld it, whatever. Or replace it for about $35."
5) Stu Werner wrote:
"Buy a new one."
I have decided to have mine welded by a local LCUSA member and will post a follow-up after I have it done.
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