Showing posts with label silent block. Show all posts
Showing posts with label silent block. Show all posts

Thursday, November 26, 2009

Removing the silent blocks / engine mounts

Happy Thanksgiving!

I got some garage time with my 3-year-old son this morning and removed four silent blocks from my two TV175 cases.

I heated the case (not the blocks) with propane first and then applied the "SB removal tool" and it came off easily.

Using a ratchet allowed me the strength to turn it out without much of hassle.
I repeated the process for my spare TV175 engine.
And away I put the cases.

Thanx to local club member Mike C., who loaned me is SB removal tool. I have one as well, but it needs three cuts in the pipe and then it is done.

If you're interested in making one it doesn't take much and will cost no more than $10.

I have plans right HERE to make your own SB Removal Tool. It's really easy. I designed this before I saw Mike C.'s. And they are basically the exact same concept, except mine was made of scrap and cost me no more than $2.50.

Sunday, July 26, 2009

Lambretta tool: Jeremy Sutton's silent block extractor/installer

To see the finished tool and see it in action, click here.

My very basic silent block tool design. Here's what I used:
1) 1/2 x 8 inch bolt with welded nut on one side (recommend you do not weld it for ease of use).
2) A variety of washer sizes with quite a few small ones so I can stack them up when extracting the sb.
3) 2x3 inch pipe.
4) 2 and 1/2 inch circles cut in steel with with 1/2 inch hole in middle for bolt.
5) I used an angle grinder to smooth all surfaces.

Note: one modification I will make on my next trip to Portland (where I make my tools with my father-in-law, who has 30 plus years welding experience and more) will be to cut a new pipe a bit longer with a carved arch in it to fit the engine case perfectly and ensure the sb is pulled out perfectly straight.
It is imperative that the extractor pipe is flush with your engine case so that the silent block is pulled out straight and installed in straight. Any angle than straight could result in cracking your case, seriously! I spoke with two of my mentors on this (Tom G. and Mike A.) and it's not worth taking any chances. Below, I have provided you with a template to use to cut your extracting pipe to fit your case.
Three to four cuts are required:
1) one to two cuts to cut the length of the pipe.
2) for the final two 1/2" cuts stand the pipe vertically.
3) roll the pipe on its side and cut the 3 and 6/3" cut.

My design for the silent block tool was stolen from an old LCUSA post and then somewhat adapted. You can make it easily with one trip to Home Depot as well or from scraps from a construction yard.

Here's what you need:
1) 1/2 x 7 inch bolt (get open ended. it's easier).
2) A nut for the bolt.
3) 2 x 3 inch threaded pipe.
4) 2 and 1/2 circular conduit or alike.
5) A variety of washers, with three for the small end of your sb for extraction.

Lambretta tool: Kieran Walsh's & Stewart Nicol's silent block extractor/installer

Below is one of the best homemade designed silent block extractor/installer tool. You can purchase these parts at Home Depot or alike in the electrical, plumbing, and hardware sections and you will be able to make this tool at a fraction of the $70 it costs to buy this tool.

Above is the plan designed by Kieran Walsh& Stewart Nicol.

The extractor is on the left side and the installer is on the right.



Here is the tricky cut outs to fit the engine case.

2 inch section.

2 and 1/2 inch section.


Thanx for sharing Kieran.